An alloy wheel refurbishment company was sentenced after a 16-year-old apprentice worker was overcome by vapours from a chemical used in the stripping and cleaning of alloy wheels.
South Tyneside Magistrates' Court heard how, in December 2017, the employee of Wheelnut Ltd entered an area of the Company's former premises in Swalwell, Newcastle upon Tyne, known as the "acid room". The employee entered the room to retrieve alloy wheels from one of three barrels of a chemical substance containing Dichloromethane (DCM), Methanol and Hydrofluoric Acid used in the stripping process. He was found by a colleague slumped unconscious over a barrel.
An investigation by the Health and Safety Executive (HSE) found a risk assessment for the chemical wheel stripping process was not suitable or sufficient. Appropriate control measures should have included a suitable exhaust ventilation in the room as well as respiratory protective equipment (RPE) for the employees.
RPE was provided but it was not maintained in an efficient or effective state. Several parts of it were damaged and the air feed to it from the compressor was not filtered correctly. The investigation found that on this occasion, and previously, the employee was not wearing the RPE when he entered the room. Employees were not provided with suitable and sufficient information, instruction and training with regards to the risks involved with using the chemicals, particularly the risks involved with using DCM.
Wheelnut Ltd of Swalwell, Newcastle upon Tyne, pleaded guilty to breaching the Health and Safety at Work etc Act 1974, were fined £32,000 and ordered to pay costs of £1718.50.
HSE inspector Joy Craighead said: "a young worker suffered a potentially serious injury. Breathing in DCM vapour can produce narcotic effects and, at high concentrations, unconsciousness and death. In this instance, the boy made a full recovery, but it could have easily resulted in his death".
